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The Knowledge Foundation’s 2nd Annual Conference on
BioMEMS 2000
Manufacturing & Commercialization Issues for Micro & Nano Medical Devices

June 22 & 23, 2000 • Hyatt Fisherman’s Wharf • San Francisco, CA USA

[ Overview | Agenda | Call for Posters | Register ]


Application of MicroElectroMechanical Systems (MEMS) technology in the biomedical field has one of the fastest growth rates in the MEMS market. Research has continued to advance since last year’s conference, with manufacturability still seen as one of the keys to success for these BioMEMS devices. The question remains - how to make these devices cost-effective, reliable and high-performing?

BioMEMS 2000 focuses on precisely these manufacturing issues and provides a forum which highlights the manufacturing methodology essential for silicon, plastic and glass devices. Development of new materials and improved processes will have a large impact on a huge range of BioMEMS applications including:

• Drug discovery
• Diagnostics/screening
• Drug dispensing
• Targeted drug delivery
• Genetic analysis and related areas
• Uniting DNA arrays and microfluidic technologies
• DNA sequencing
• Artificial organs
• Micro surgical instruments
• Diagnostic tools such as point of care and hand held portable diagnostic systems

With MEMS expected to be a multi-billion dollar market in the year 2000, research focuses on new and improved methods of microfabrication. This technology is positioned to jump forward - don’t miss this opportunity to find out about the latest state of the art developments and next generation techniques for micro and nano fabrication of medical devices and learn from all new case studies and real life information on what it takes to succeed in BioMEMS. Register Now!

Microfabrication Methods Discussed Include:

  • Deep Reactive Ion Etching
  • Electronic Pick and Place for Heterogeneous Integration
  • 4-Level Polysilicon SUMMIT Process
  • Microfabricated Fluidic Nanotiterplate LILPUTTM
  • Micromanufacturing of Cellular Systems
  • Micromechanical Milling
  • Micro Plastic Injection Molding
  • Polymer Embossing
  • Molded Polysilicon High Aspect Ratio Hexsil Process
  • Polymer Injection Molding
  • Soft Lithography
  • Thermal Diffusion Bonding
  • UV Laser Micromachining
  • Wire and Die-Sinking Electro-Discharge Machining (EDM)

“I recommend the BioMEMS conference to anybody searching for a thorough snapshot of the key players and technologies in the BioMEMS arena. The collection of thought leaders who presented historical and current work at BioMEMS 99 was exceptional.” — Jim Jacobson, Senior Principal Engineer, Baxter Healthcare

 
 

CONFERENCE AGENDA

Thursday, June 22, 2000

7:30 Registration, Exhibit/Poster Set-Up, Coffee and Danish

Manufacturability Issues: Perspectives from Small and Large Companies

8:30 Conference Chairperson’s Opening Remarks
Marc Madou, Ph.D., Professor in Chemistry and Materials Science and Engineering, The Ohio State University

8:40 Practical Aspects of Micro Total Analysis (µ-TAS) in Pharmaceutical Research
James J. Bao, Ph.D., Senior Scientist, Procter & Gamble Pharmaceuticals, Inc.
Micro total analysis (µ-TAS) offers many potential applications in pharmaceutical research. Especially, µ -TAS based screening assays can offer unprecedented high throughput. However, several key issues, such as sample preparation and instrument interfacing, have to be resolved before the potential of µ -TAS can be fully utilized. This talk will focus on various practical aspects of µ -TAS including how to adapt to the current industrial standard platform of high throughput screening assays.

9:10 Design, Material, and Regulatory Considerations in Developing Microfabricated Products for Drug Delivery
Don VerLee, Associate Research Fellow, Abbott Hospital Products Division, Abbott Laboratories
Progress in mapping the human genome has had a dramatic impact in miniaturizing analytical instrumentation. Successful completion of the genome sequence will undoubtedly result in new therapies. Some will use current delivery systems, but a growing need to deliver more potent, shorter half-life, targeted biochemicals may redirect some miniaturization research to create new drug delivery devices. The technical and regulatory challenges to develop and commercialize these new devices will be presented.

9:40 Pre-packaged Genomic Applications: Miniaturization & Microfluidic Aspects
Michael Albin, Ph.D., Vice President, Science & Technology, Perkin Elmer Applied Biosystems
As details of the sequence of the human genome become available, the drive for high-throughput, cost effective discovery and analysis tools becomes ever more vital. In an effort to meet these challenges, we, in collaboration with several companies, have focused on providing methods and formats that address these issues - pre-packaged arrays for real-time detection of PCR reactions for gene-expression analysis or SNP detection, separation-based analysis in fabricated structures, and tools for production of highly variant lot sizes of high-content arrays for expression analyses. Performance and cost issues will be discussed for the diversity of analytical approaches.

10:10 Exhibit/Poster Viewing & Refreshment Break

10:40 Development of Microelectronic DNA Arrays and Instrument Systems for Pharmacogenetic Research and Drug Discovery Applications
Michael J. Heller, Ph.D., Chief Technical Officer, Nanogen
Microelectronic chip based systems have been developed for single nucleotide polymorphism (SNP) analysis, pharmacogenomic research, DNA diagnostics, and drug screening applications. A 100-test site active microelectronic chip and fluidic/electronic cartridge device have been fabricated for numerous DNA hybridization based applications. A programmable chip addressing system is designed to provide the end-user with “make your own chip” capabilities. A fluorescent reader and controller system is designed to carry out rapid and reliable multiplex DNA hybridization for single nucleotide polymorphism (SNP), point mutation and short tandem repeat polymorphism (STR) analysis for genetic disease diagnostics and for forensic applications. For drug discovery applications, a 10,000 test site CMOS device has been developed as an active array to carry out a unique process for screening very large combinatorial peptide libraries. The peptide libraries will be screened on the 10,000 site active CMOS array for unique three-dimensional ligand-binding complexes and for ultimate use of the array as a molecular descriptor device for drug screening applications.

11:10 Plastic Microfluidic Devices for High-Throughput Screening and Genetic Analysis
Antonio J. Ricco, Ph.D., Director, Microfabrication Technologies, ACLARA BioSciences, Inc.
Plastic devices employing electrokinetic pumping through interconnected microcapillaries can revolutionize drug discovery, genetic analysis, and clinical diagnostics. Applications such as high-throughput screening of pharmaceutical candidates and clinical diagnostics cannot afford carryover or contamination. In response, ACLARA has developed low-cost manufacturing of single-use plastic LabCards(tm). This technology and its applications in drug screening and genetic analysis will be described.

11:40 Lab on a Chip Technology - The Innovator’s Dilemma
Kevin Meldrum, Marketing Manager, Lab on a Chip Systems, Agilent Technologies
There has been a tremendous amount of interest generated around microfluidics and the so-called “Lab on a Chip”. In fact, it has been labeled as a disruptive technology that will supplant traditional approaches to sample handling and analysis. But successful commercialization of new technologies is no easy task. The risk is very high that any particular idea or application will not prove viable. This talk provides a practical process for the assessment of new product opportunities based on microfluidics technology.

12:10 Panel Discussion: Brainstorming Targets of Opportunity in the BioMEMS Market
Panel Moderator, Michael J. Heller
Leading industry experts will discuss current and future trends, assess fundamental obstacles and challenges and evaluate solutions to achieve commercial success in the BioMEMS market.

12:40 Speaker Roundtable Luncheon
Do not miss this opportunity to meet one-on-one with our conference faculty. Delegates are invited to join speakers over lunch to discuss today’s ‘hot topic’ BioMEMS issues.

New Microfabrication Techniques in the Pipeline

2:10 Session Chairperson’s Remarks
Antonio J. Ricco
Keynote Address

2:15 Merging of Top-down and Bottom-up Manufacturing Methods
Marc Madou, Ph.D., Professor in Chemistry and Materials Science and Engineering, The Ohio State University
Today we have a choice of top-down machining methods (e.g. microfabrication and nanofabrication) and bottom-up fabrication methods (e.g. nanochemistry) to fabricate novel miniaturized systems. In top-down machining, one builds from the large to the small whereas in nanochemistry, as in nature, one builds from the small to the large. In this talk the two methods are compared. Over the next twenty years, and for most applications, micro- and nanofabrication will remain the most expedient path for progress. However, I will show, using several examples, how one can already use concepts (I call them ‘hints’) from nanochemistry and apply them to more traditional machining methods. These hints include: modularity, flexible materials, C instead of Si, and beyond batch manufacturing methods. The examples I will present are: C-MEMS for electrochemical detectors, soft machines for drug delivery, modular and beyond batch biosensor fabrication, and a CD fluidic platform.

2:45 Micromanufacturing of Cellular Systems
Mehmet Toner, Ph.D, Associate Professor, Center for Engineering in Medicine, Massachusetts General Hospital / Harvard Medical School
I will discuss various microfabrication approaches to create cell-based devices using biocompatible materials. I will emphasize the importance of the design of the microenvironment for cell differentiation and function. I will also discuss the issues concerning the long-term storage of cell-based devices as these devices enter the marketplace.

3:15 Microtweezers for BioMEMS
Chris Keller, Ph.D., Engineer, MEMS Precision Instruments MEMS Precision Instruments develops microtweezers with application to BioMEMS in three categories: (1) therapeutic microsurgery, (2) manipulation of biological structures for research, and (3) micro robotic assembly of other BioMEMS devices. Designs presented here were fabricated by the following methods: (1) 4-level polysilicon SUMMIT process (Sandia National Labs), (2) molded polysilicon high aspect ratio Hexsil process, and (3) deep RIE Bosch process. Three types of actuators used are: thermal expansion, electromagnetic, and electrostatic. Polysilicon piezoresistive strain gauges are used for force measurement.

3:45 Exhibit/Poster Viewing & Refreshment Break

4:15 Extreme Low Liquid Volume Handling
Nico F. de Rooij, Ph.D., Head of the Sensors, Actuators and Microsystems Laboratory (SAMLab), University of Neuchatel, Switzerland
Advanced Deep Reactive Ion Etching has allowed micromachining of front-end injection devices composed of a flow-through reservoir for liquids, a fully three-dimensional ring-shaped nozzle and a deflectable back-plate with a piezo actuator. Various applications of these devices will be discussed, including inhalers as well as micromachined injectors for introducing liquid DNA samples into the vacuum compartment of a mass spectrometer with single molecule counting cryodetectors. The size distribution of the generated droplets is in the femtoliter range. It will be demonstrated that the injectors can be used for controlled static liquid handling at the (sub) femtoliter level. In collaboration with Bas de Heij, Philippe Luginbuhl, Bart van der Schoot, Damian Twerenbold

4:45 New Fluidic Technologies and Integrated Detectors for (Bio)Chemical Analysis
Albert van den Berg, Ph.D., Professor, MESA Research Institute, University of Twente, The Netherlands
New techniques for fluid-flow control based upon the electrical field effect will be presented. The flowFET device, capable of switching liquids in microfabricated channels is described and its performance characterized. The use of powder blasting technique for rapid prototyping of fluid manifolds is discussed and various examples will be shown. The potential of integrating planar waveguides for optical absorption measurements and an integrated conductivity detector in combination with a planar CE device will be shown.

5:15 Close of Day One

5:30 Cocktail Reception & Cash Bar



Friday, June 23, 2000

8:30 Exhibit/Poster Viewing, Coffee and Danish

9:00 Conference Chairperson’s Opening Remarks
Marc Madou


New Microfabrication Techniques in the Pipeline- Continued

9:10 Session Chairperson’s Remarks
Antonio J. Ricco

9:15 Soft Lithography and its Application in Miniaturized Bioanalytical Systems
David C. Duffy, Ph.D., Senior Scientist, Gamera Bioscience Corporation
Soft lithography is a set of non-photolithographic microfabrication techniques (including microcontact printing (mCP), replica molding, and patterning using elastomeric membranes) that makes it possible to create complex microstructures in biocompatible materials simply and at low cost. The central component of soft lithography is an element made from poly(dimethylsiloxane) (PDMS) that has been textured on the micron-scale. This element can serve as the functional microstruture itself (e.g., as a microfluidic network or a diffraction grating) or as a pattern transfer element to create microstructures in other materials (e.g., arrays of proteins or cells). The main advantages of these techniques over conventional microfabrication methods are: the diversity of materials that can be patterned; compatibility with biological systems; low cost; ability to create 3D structures; and patterning of non-planar surfaces. This talk will describe many of the soft lithographic techniques and their application, particularly in microfluidics and array-based technology.

9:45 Polymer Replication of Microfluidic CD Devices
Ove Öhman, Vice President of Research and Development, Ĺmic AB, Sweden
Microfluidics demand low unspecific adsorption to the chip. One way to avoid cross-contamination and other unwanted effects of adsorption is to use disposable chips. Here, we present a manufacturing scheme for polymer based microfluidic devices in conventional CD size. The manufacturing costs match the criteria for a disposable chip. The effects of replication fidelity are shown by structural measurements and in addition by microfluidic functions used in a re-sequencing application. In collaboration with Per Andersson, Research Scientist, Amersham Pharmacia Biotech AB, Sweden

10:15 Exhibit/Poster Viewing & Refreshment Break

10:45 Liver Chips for the Detection of Pathogens and Toxins
Karel Domansky, Ph.D., Research Scientist, Department of Bioengineering and Environmental Health, Massachusetts Institute of Technology
Harnessing living cells organized into perfused tissue microstructures is one of the most promising technologies for the fieldable detection of pathogens and toxins. We used a suite of microfabrication techniques including deep reactive ion etching (DRIE), wire and die-sinking electro-discharge machining (EDM), UV laser micromachining, micromechanical milling, and thermal diffusion bonding to generate flow-through bioreactor chips. The issues related to seeding and culturing liver cells in the chips will be summarized. Means for providing control of environmental conditions for long-term operation of liver chips will be described. Results documenting extended functional maintenance of cells in the liver chips will be presented and data from live/dead assays upon an agent exposure will be discussed. Progress made towards system miniaturization, integration, and portability will be explained and a path for low cost large-scale production of the liver chips will be suggested. In collaboration with Colin Brenan, Petra Kurzawski, Mark J. Powers, and Linda G. Griffith.

11:15 DARPA and BioMEMS
Abe Lee, Ph.D., Program Manager, Defense Advanced Research Agency (DARPA), Microsystems Technology Office (MTO)
The Defense Advanced Research Agency (DARPA) is investing heavily in BioMEMS to achieve goals different from the biotech and healthcare industries. However, these investments will lead to new applications for BioMEMS that will, in time, create new industries and new commercialization opportunities. Several DARPA programs will be described to illustrate the motivation behind these investments.

11:45 Lunch on Your Own

Emerging Applications

1:10 Session Chairperson’s Remarks
Michael J. Heller

1:15 Microfluidics Technology for Complex Measurement and Diagnostics
Barbara K. McQuiston, Vice President, Product Technology, YSI Inc.
YSI has developed an integrated measurement system for long-term monitoring. The chip-based system utilizes amperometric biosensors with a microfluidic monolithic device to create a miniature Flow Injection Analysis analytical system. The disposable fluidic was developed using a bondable polymeric film built with features and layered into a monolithic structure. This presentation will discuss design considerations, system performance characteristics and applications.

1:45 Microfluidic Devices for Biomedical Applications
Gert Blankenstein, Ph.D., R&D Manager, microParts GmbH, Germany
microParts has built up the capacity for the development and production of microstructured plastic devices. These microfluidic disposables, e.g. for PCR, genomics/proteomics, immunoassays, hematology or high throughput screening, integrate multiple functions. They may contain microstructures for sample preparation and collection, for mixing and dosing, deposition of chemicals or include sensors in detection zones. microParts technological portfolio is allowing rapid prototyping as well as mass fabrication of plastic disposables by micro injection molding under GMP and ISO9001. microParts competence in surface treatment is giving the opportunity to modify a surface for a desired application to increase e.g. the wettability or to create a bioactive surface. A microfabricated fluidic nanotiterplate LILPUTTM is presented as an example of microParts capability to develop a Lab-on-a-chip system from stretch to mass production by micro injection molding. The 96-well-plate with a size of a stamp was developed for Merlin Diagnostika GmbH and is demonstrating microParts know-how in Polymer microfabrication, in surface modification and assembling technology. LILPUTTM is compatible to microParts microspectrophotometer which can be used as an optical plate reader. Experimental data will be presented showing the capability of the system for diagnostic screening.

2:15 Fully Integrated Generic Microfluidic Systems for Portable Biochemical Detection or Clinical Diagnostic Systems
Chong H. Ahn, Ph.D., Associate Professor, Center for Microelectronic Sensors and MEMS, University of Cincinnati
Development of a fully integrated generic microfluidic system is essential for portable bio/chemical detection or clinical diagnostic systems. This presentation will discuss the relevant issues to the implementation and characterization of: (a) an integrated microfluidic motherboard which includes microvalves, micropumps, flow sensors, biosensors and reservoirs; (b) an electrochemical immunoassay which works through bio-samplers and immunosensors using magnetic beads as a carrier; and (c) a fully integrated portable bio/chemical detection or clinical diagnostic system which has sampling, sensing and diagnostic capabilities of living cells or clinical parameters from liquid samples.

2:45 Exhibit/Poster Viewing & Refreshment Break

3:15 Microfluidic Systems for Animal Reproduction
David J. Beebe, Ph.D., Co-founder, Micro Agri Systems
Assisted animal reproduction technology has changed little over the past several decades. Manually performed labor-intensive procedures are still the norm. Micro Agri Systems is pioneering the use of micro fluidic systems in animal reproduction. Networks of microfluidic channels are used for transport, manipulation and culture of mammalian embryos. The costs associated with many assisted reproduction technologies can potentially be significantly lowered via microfluidic systems.

3:45 Silicon-Based Ultrasonics for Mircosurgery and Microfluidics
Amit Lal, Ph.D., Assistant Professor, University of Wisconsin
Silicon-based ultrasonic tools that have been used for ophthalmic and skin surgery with and without ultrasonic drive will be described. Measurement of cutting forces using integrated sensors and the implications to surgery will be discussed. The past and future of micro-scale surgery in the context of previous work on micro-needles and micro-probes will be described. Ultrasonic microfluidic systems integerated on silicon surgical platforms will also be presented.

4:15 Panel Discussion: Summation of the Conference
Panel Moderator, Marc Madou
Based on the success of last year’s conference wrap-up panel discussion, we’re pleased to once again offer this exciting interactive strategy session. Conference participants are encouraged to submit their questions in advance as we would like to make sure that this conference addresses the issues that are of most interest to you.

4:45 End of Conference


Unable to Attend?
You can purchase a full set of conference documentation. Simply check the box on the conference documentation order form and mail us your payment of US$399. Please allow 4 weeks after the conference date for delivery.

Call for Posters
Commercial and academic scientists are encouraged to submit poster titles and author names as early as possible. One-page abstracts (8 1/2” x 11” with 1-inch margins), must be submitted no later than May 20, 2000 for inclusion in conference documentation. Additional poster submissions will be accepted until , June 1, 2000, but may not be included in conference documentation. Note: If you are submitting a poster, you MUST be registered and paid in advance to ensure that a posterboard is reserved for you. Please use registration form.

Sponsorship & Exhibits
Increase Your Presence at this event! Call Craig Wohlers at 617-232-7400 ext. 205. Note: Due to space constraints, Sponsorship and Exhibit Opportunities are very limited, so please call early to avoid disappointment. Find out more...


Registration Information

Registration fee includes lunch on the first day, reception, refreshments and all documentation made available to us by speakers. Commercial registration is US$1299. An academic rate of US$899 is extended to all participants registering as full time employees of government and universities. To recieve the academic/government rate you must not be affiliated with any private organizations either as consultants or owners or part owners of businesses. On-site registration is an additional $100.

Payment: All payments must be made in U.S. funds drawn on a U.S. bank. Please make check(s) payable to The Knowledge Foundation, Inc. and attach to the registration form even if you have registered by phone, fax or e-mail. To guarantee your registration, payment must be received prior to the conference. Confirmation of your booking will follow.

Discount Accommodations and Travel: A block of rooms has been allocated at a special reduced rate. Please make your reservations directly by May 20, 2000. When making reservations, please refer to the The Knowledge Foundation. Contact The Knowledge Foundation if you require assistance.

Venue:
Hyatt at Fisherman’s Wharf
555 North Point Street
San Francisco, CA 94133
Tel: (415) 563-1234
Fax: (415) 749-6122

The Knowledge Foundation’s official travel agent, Aries Travel can assist you in making all your air travel arrangements. For more information contact Aries Travel at 617-720-1420.

Substitutions/Cancellations: A substitute member of your company may replace your attendance at any time at no charge if you find your schedule prevents you from attending. Please notify us immediately so that materials can be prepared. If you do not wish to substitute your registration, we regret that your cancellation will be subject to a $100 processing fee. To receive a prompt refund, we must receive your cancellation in writing 15 days prior to the conference. Unfortunately cancellations cannot be accepted after that date. In the event that The Knowledge Foundation, Inc. cancels an event, The Knowledge Foundation, Inc. cannot resume responsibility for any travel-related costs.

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